Transformer Manufacturing is a complex manufacturing process

Lets understand how transformer manufacturing process work
Lets understand it steps by steps

In transformer manufacturing designing transformer is very crucial. Design depends on specification of transformer. In traditional way they use to track designing process manually but in ACCU360 we can track progress in project module

Once design is ready then you can define your BoM along with assembly guide line. In BoM you can define raw materials and process are involved in making entire transformer.

Once design is ready then its send to production. Production manager look after all the resource and raw material availability.

Testing is very time taking process. After assembling transformer are sent to testing where it takes minimum 8 hours. After testing, test reports need to be attached with transformer and serial number generation also.

Once stock received in finish warehouse then you can deliver the items as per your sales order or you can keep it as stock.

Quality Control

Transformer industry is all about quality and testing . In accu360 you can easily track the quality of your incoming and outgoing stock. Set the parameters for measuring our quality criteria. You can create multiple test reports based on your requirements

In Process Quality Check (IPQC)

In accu360 you can configure QC process in manufacturing stages. You can define your quality parameters per routing wise . So that you can track quality reports every job cards wise.

QC during purchase

Set your QC in purchase per item wise or per group wise. You can also configure a mandatory and non-mandatory quality check process. You will also have pending quality check reports

Quality Report

In accu360 you can easily manage or maintain your quality reports per lot wise. You can have quality check during IN/OUT of every stocks or production wise.

Serial No. and warranty

Generate serial and batch number per production wise . In accu360 you can configure to auto generate serial and batch number creation.

Serial No. Creation

You can create serial number automatically or you can assign serial number manually. Accu360 will assign one serial no. to every finished transformer automatically.

Warranty

Once serial number is generated then accu360 will auto generate warranty cards with some pre-filled data like manufacturing date, warranty end dates.

Sub Item Serial No.

keep track records of your sub items by serial no. in which transformer you have used which serial number Coil or core lot wise.

After Sales Service

Streamline your after sales service
Accu360 has inbuilt service module which helps you in tracking your services for under warranty and out of warranty transformer also.

Accu360 has inbuilt service module which helps you in tracking your services for under warranty and out of warranty transformer also.

  • Track service records serial number wise
  • Track what are the parts changed
  • Track number of Service done
  • Track schedule maintenance
  • CGet auto alert for schedule maintenance
After Sales Service in accu360